Owned field-deployed mechanical designs from requirements through production release, applying first-principles analysis, material selection, SolidWorks CAD, FEA, prototyping, DFM/DFA, GD&T, supplier collaboration, and design validation.
Designed and deployed a precision electromechanical test platform supporting 2,000+ cable variants through modular connector cartridges, locking mechanisms, and precision locating features; engineered for 50,000 cycles and deployed across 20+ facilities.
Develop test plans and conduct prototype verification to identify failure modes and drive design iterations before production.
Collaborate with suppliers, manufacturers, and cross-functional teams to resolve tooling, tolerance, material, and DFM constraints through design reviews and drawing revisions, improving cost and manufacturability from prototype to production.
Designed and released sealed sensor enclosures for harsh environments, selecting materials and engineering sealing, thermal performance, and interfaces to meet ATEX and IP68 requirements while maintaining DFM, serviceability, and legacy compatibility.